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Maxline 2
Lowest Measured Temperature -20°C / -4°F
Highest Measured Temperature 2500°C / 4532°F
Operating Wavelengths 8 - 14 µ
 
Infrared thermal imaging enables seeing things not visible to the naked eye. It can provide a powerful tool for monitoring temperature conditions in manufacturing and research processes, such as:
  • Product Quality Monitoring at stages of development or production
  • Mold and Form Inspection in plastics, foundries, and die casting operations
  • Weld or Heat Seal Integrity Checking
  • Fiber Optics Production Inspection
  • Printed Circuit Board Inspection
  • Vessel Monitoring
  • Glass ProductionInspection

Maxline 2 infrared camera and thermal imaging systems advance this technology to provide you highly efficient and reliable in-line solutions for process monitoring. The platform is designed to address challenging industrial temperature measurement, thermal monitoring and process inspection demands, and can be tailored to initiate appropriate automated responses:

State-of-the-Art Thermal Monitoring
Each Maxline 2 system incorporates infrared thermal imaging and processing innovations that make them unique and total in-line solutions for automated process control and inspection applications. Each system offers automatic calibration, ambient temperature and motion correction features that provide a true, repeatable perspective of your process.

Industrial Grade Features
Maxline 2 systems are designed to serve industrial applications, with rugged components built to serve reliably for many years. Our camera is compact, sealed (NEMA 4 - IP67 rated), and stainless steel-enclosed, with no external moving parts and capable of processing full-image (320x240 pixels) temperature radiometry at 60 frames per second. An accessory enclosure keeps the camera cool and lens clean in extremely harsh environments. Our processors and software operate at speeds that will match your process. For safety and convenience, control and adjustment of the system and camera(s) can occur remotely -- even via the Internet.

Adaptability
The Maxline 2 is supported through a camera link interface which can support multiple cameras for a variety of applications.

Pre-Configured Convenience
Each Maxline 2 system is designed to be a complete, dedicated solution. To assure dependability, repeatability and reliable accuracy, we eliminate for you the configuration and compatibility challenges typical with choosing components from multiple suppliers. We offer added peace of mind that your solution will begin producing results for you with minimal startup time, disruptions and expense.

Ongoing Support
Ircon offers training and technical support programs to support you long after installation. Combined with our wealth of application knowledge, we can help you later reconfigure your Maxline 2 system to adapt with your changing needs.

The following Maxline 2 system solutions are currently available:

Maxline 2 Image Analysis System

Maxline 2 Fiber Optic Preform Inspection System

Maxline 2 Torpedo Car Inspection System

Maxline 2 Camera Performance and Physical Characteristics:

Measurement Accuracy
XL-0250N: 
 
2°C or 2% of reading whichever is greater
XL-0500N, XL-1200N, XL-2500N:  1% of full scale
NetD (NET) 0.3°C @ 30°C with f/1.4 Lens for 0 - 250°C Range
1.0°C @ 30°C with f/1.4 Lens for 0 - 500°C Range
Analog Video Signal Output NTSC @ 60 Hz
Digital Video Signal Output 14 bit @ 60 Hz
Size 76.2 mm diameter x 178 mm length
(3” dia. x 7” length)
Weight 1.6 kg (3.6 lbs.)
Operating Temperature 0 - 45°C (32 - 113°F)
Storage Temperature 0 - 55°C (32 - 130°F)
Environmental NEMA 4 IP67 rated

Maxline 2 Camera Temperature Measurement and Spectral Ranges:

Model Number Temp. Range Micron Range
XL-0250N -20 - 250°C (-4 - 482°F)
8 – 14 µ
XL-0500N 0 - 500°C (32 - 950°F)
8 – 14 µ
XL-1200N 100 - 1200°C (212 - 2200°F)
10.58 +/- .37 µ
XL-2500N 400 - 2500°C (752 - 4532°F) 8 µ
XLHM-0250N 0 - 250°C (32 - 482°F) 8 - 12 µ

Maxline 2 Camera Lens Options:

Model Number Range
XL01 13 mm (68° x 51° Field of View)
XL02 25 mm (34° x 25° Field of View)
XL03 50 mm (17° x 12.5° Field of View)
XLCF 50 mm - Close Focus Distance 133-267 mm (5.25" - 10.5")

Standard Operator Interface:

Model Number Range
STPC1 Dell Optiplex 755 mini tower PC, 2.33 GHz core 2 duo, 160 GB RAID HD, 19” Flat Panel Monitor and Windows XP SP3

Frame Grabbers and Camera Link Kits:

Model Number Range
X2NI1427 Single Camera Framegrabber, PCIe-1X Slot
X2NI1430 Dual Camera Framegrabber, PCIe-16X Slot
X2CLI-1 to
X2CLI-7
Camera Link Interface Kit - Interconnect Cable
Lengths: 
 
 4.5, 7.6, 15, 23, 31, 46, 61 m
(15’, 25', 50', 75', 100', 150', 200’)
X2CLI-9 Camera Link Interface Kit - 4.5 m (15’) Interconnect Cable with Right Angle Conn.
X2CLI-10 Camera Link Interface Kit - 7.6 m (25’) Interconnect Cable with Right Angle Conn.

Maxline 2 System Accessories:

A Maxline 2 camera Environmental Enclosure and Air Purge accessory is available, among other items, to help you conquer difficult applications. The enclosure surrounds the camera to protect it from extremely high ambient temperature, and the air purge feature blows air across the lens surface to keep it free from dust.

Model Number Description
X2EEAP Environmental Enclosure and Air Purge Accessory
X2B Blower, Filter and Piping for Air Purge Accessory
X2AHHD 50 ft. Hose and Hardware for Air Purge Accessory
850682 Uninterruptible Power Supply International
850672 Uninterruptible Power Supply Domestic
X2MC Mounting Clamp Tube

Optional Accessories:

Model Number Description
STIO I/O Relay Module
X2IO USB Module with 8 Relays and 8 iso. inputs
X2S6 4 Ch. Analog Output Card (for Preform Software only)

For additional information, please consult with an Ircon product representative in your area.